Brown Fused Alumina Micro


Description:

Aluminum Oxide is manufactured in an electric arc furnace that produces an extremely tough, long-lasting grain which is graded to exacting standards. The various macrogrit sizes may be used for all types of bonded abrasive and general industrial applications.

Applications:

Aluminum Oxide powders are used for micro blasting, precision lapping, fine grit grinding wheels, break lining fillers, tumbling, polishing compounds, etc.


Typical Chemical Analysis:

Aluminum Oxide (Al2O3) 94.11%
Titanium Dioxide (TiO2) 3.93%
Silicon Dioxide (SiO2) 1.15%
Iron Oxide (Fe2O3) 0.39%
Others (MgO, CaO, Cr2O3) 0.44%

Physical Characteristics:

Crystal Form: Alpha-Alumina
True Density: 3.95 g/cm3
Hardness: Mohs 9.0
Melting Point: 2000°C
Color: Brown – Tan

 


Sizing Test Methods:

Sizing: FEPA Standard 42-2: 2006
JIS R 6001 – 1998
Micron sizes based on Coulter Multisizer

 


Products Available:

FEPA F240 – F1200
JIS #240 – #8000
Micron/Optical sizes 50.0um – 1.0 um

FEPA F Standard – Powders/Microgrits

D3% D94%
Size Max. D50% Min.
240 70 42.5-46.5 28
280 59 35.0-38.0 22
320 49 27.7-30.7 16.5
360 40 21.3-24.3 12
400 32 16.3-18.3 8
500 25 11.8-13.8 5
600 19 8.3-10.3 3
800 14 5.5-7.5 2
1000 10 3.7-5.3 1
1200 7 2.5-3.5 1(80%)

 


Certifications Available:

FEPA
JIS

 


Packing:

20 Kg/25Kg Paper bags, 25 Kg PP bags,50 Lbs Paper bags, 2000lbs Jumbo,1MT Jumbo Bags etc.  

Brown Fused Alumina Macro

 


Description:

K-10.It is a kind of regular Brown Aluminum Oxide abrasive grains, the shape of the grain is blocky and edge sharp with the high loose bulk density. To get the kind of grains, we specially process the ingots, separate the magnetic material, and sieve the grains carefully to get a complete range of grit sizes.

Applications:

As an abrasive, K-10 is mainly used in making vitrified bonded grinding wheels. As loose grains, it is widely used for pressure blasting, surface finish and other general industrial applications.

 


Typical Chemical Analysis:

Aluminum Oxide (Al2O3) 96.13%
Titanium Dioxide (TiO2) 2.21%
Silicon Dioxide (SiO2) 1.03%
Iron Oxide (Fe2O3) 0.22%
Others (MgO, CaO, Cr2O3) 0.41%

Physical Characteristics:

Crystal Form: Alpha-Alumina
True Density: 3.95 g/cm3
Hardness: Knoop (100) 2050 kg/mm, Mohs 9.0
Melting Point: 2000°C
Color: Brown – Tan
Shape Blocky, tough and sharp
Magnetic Material 0.0076%
Toughness 50.46
Hydrophilic 34.00

 


 


Bulk Density (g/cm3):

Grit BD Grit BD
8 2.03 – 2.13 60 1.74 – 1.88
10 1.97 – 2.12 70 1.72 – 1.86
12 1.94 – 2.09 80 1.71 – 1.85
14 1.92 – 2.07 90 1.67 – 1.81
16 1.90 – 2.05 100 1.64 – 1.78
20 1.87 – 2.03 120 1.63 – 1.77
24 1.85 – 1.99 150 1.62 – 1.76
30 1.81 – 1.95 180 1.60 – 1.74
36 1.79 – 1.93 220 1.58 – 1.72
46 1.77 – 1.91 240 1.56 – 1.70
54 1.76 – 1.90

 


 

Grain Size Distribution :

Upon ANSI B74.12-2001, FEPA-Standard 42-1:2006 or ISO 8486-1


 

Packing:

20 Kg/25Kg Paper bags, 25 Kg PP bags,50 Lbs Paper bags, 2000lbs Jumbo,1MT Jumbo Bags etc.   

Brown Fused Alumina

 


Description:

Aluminum Oxide is manufactured in an electric arc furnace that produces an extremely tough, long-lasting grain which is graded to exacting standards. The various macrogrit sizes may be used for all types of bonded abrasive and general industrial applications.

Applications:

It is particularly useful for rough grinding, deburring, snagging and cutting of low-alloy, ferrous materials. Silane coating to improve wet strength in resin wheels is available. Iron Oxide (red coat) is available to increase bonding strength.


Typical Chemical Analysis:

Aluminum Oxide (Al2O3) 96.13%
Titanium Dioxide (TiO2) 2.21%
Silicon Dioxide (SiO2) 1.03%
Iron Oxide (Fe2O3) 0.22%
Others (MgO, CaO, Cr2O3) 0.41%

Physical Characteristics:

Crystal Form: Alpha-Alumina
True Density: 3.95 g/cm3
Hardness: Knoop (100) 2050 kg/mm, Mohs 9.0
Melting Point: 2000°C
Color: Brown – Tan

 


 

Bulk Density (g/cm3):

Grit BD Grit BD
8 2.03 – 2.13 60 1.74 – 1.88
10 1.97 – 2.12 70 1.72 – 1.86
12 1.94 – 2.09 80 1.71 – 1.85
14 1.92 – 2.07 90 1.67 – 1.81
16 1.90 – 2.05 100 1.64 – 1.78
20 1.87 – 2.03 120 1.63 – 1.77
24 1.85 – 1.99 150 1.62 – 1.76
30 1.81 – 1.95 180 1.60 – 1.74
36 1.79 – 1.93 220 1.58 – 1.72
46 1.77 – 1.91 240 1.56 – 1.70
54 1.76 – 1.90

 


 

Grain Size Distribution :

Upon ANSI B74.12-2001, FEPA-Standard 42-1:2006 or ISO 8486-1

 

Packing:

20 Kg/25Kg Paper bags, 25 Kg PP bags,50 Lbs Paper bags, 2000lbs Jumbo,1MT Jumbo Bags etc

MSDS Brown Fused Alumina

1. Product Name and Company

Brown Fused Oxide Aluminium

KOWA ABRASIVE K.K.

2266 Anamushi Kashiba City NARA JAPAN

+81-745-76-3702 

0745-76-3704

kowa.n@f4.dion.ne.jp

2. Type of Product

Chemical Name:Aluminum Oxide(Al2O3) 

CAS number: 1344-28-1

Impurities contributing to There are no restrictive to the regular use of the product the hazard:

3.Hazards Identification

Adverse human health effects: High concentrations would cause irritation to the respiratory system Environmental Effects: No environmental effect has been identified in the regular use of the product Physical and Chemical Hazards: No physical or chemical hazard has been identified in the regular use of the product

Specific Hazards: No specific hazard has been identified in the regular use of the product

4.First aid Measures

Inhalation: In case of respiratory difficulties, move to ventilated areas and look for medical assistance, Skin Contact: In case of  skin irritation, wash the affected local with fresh water and look for medical assistance

Eye Contact: In case of eyes irritation, wash your eyes with fresh water ,and look for medical assistance

Ingestion: Look for medical assistance.

5. Fire-Fighting Measures

General Information: Not Flammable. Extinguishing Media:  Use the adequate extinguisher according to the fire source.

6. Accidental Release Measures

Personal Precautions: In high levels of airborne exposure, respiratory and eyes protection. If possible, use an exhausting system.

Environmental Precautions:  This product is inert to the environment and don`t request any special Precaution

7. Handling And Storage

Handling:

Technical Measures:  There are no restrictions.

Precautions: Material may be stared in dry and ventilated local, avoiding humidity contact. Avoid contact with. other products to prevent contaminations. Respect a maximum of three pallets or big bags stack. This material must be kept away from sharp-edged materials to avoid package damaging.

Safe handling Advice: Respect the maximum stack of three pallets or super sacs.

Storage:

Technical Measures: There are no restriction.

Storage conditions: May be stored in dry, ventilated and free of contaminations. It`s  not recommended humidity levels higher than 65%.

Incompatible Products: No restrictive information has been found about incompatible products during storage.

Packing Materials:  It`s recommended to main the material in its original packing, including original pallet.

8. Exposure Controls/Personal Protection

Personal Protective Equipment

Respiratory Protection: In normal conditions a NIOSH/MSHA approved air respirator is recommended.

Hand Protection: Impervious gloves are recommended.

Eye Protection: Approval Chemical workers goggles.

Skin and Body Protection: Entire body clothes are recommended.

Airborne Exposure Limit:  6mg/

9. Physical and Chemical Properties

Physical State:  Solid

Color:  White

Odor: Odorless

ph {24%} :  9

Fusion Point: 2020

Flash Point:  Not applicable

Explosion Properties: Not applicable

Density: 3.98g/cm

Solubility: Not soluble in water

10. Stability and Reactivity

Stability:  Stable in the storage conditions described in the item 7.

Hazardous Reaction: There are no restrictions.

Hazardous Decomposition Products:  There are no restrictions in the regular use of the material.

11. Toxicological Information

 Acute Toxicity: There are no restrictions in the regular personal exposition.

 Local Effects: There are no restrictions in the regular personal exposition.

 Other Indication: The inhalation of dust must be prevented, because inert material can also harm the respiratory ways.

12. Ecological Information

Information related with normal routes of exposition had not been found. Environmental problems are

not expected when the product is handled and used as indicated.

13. Disposal Considerations

Waste from Residues: Waste of this product must be dispose of in accordance with federal, state and local regulations. There is no restrictive hazardous information about recycling this product. Residues of this product must be disposed according to the regulation.

Contaminated Packing: Waste of this product packing must be dispose of in accordance with federal, state and local regulations. There is no restrictive hazardous information about recycling the packing.

14. Transport Information

Transport Information: There are no restrictions.

15. Regulatory Information

There are no specific international regulations for this product. State and local regulations must be consulted.

16. Other Information

It is not required any special procedure to collect the material. This electro fused is not recommended for use in food, medicine and cosmetic products.The improper use of this product or its information above exempts KOWA of any responsibility.

All data showed in this document are typical, small variations may occur.

BFA Macro Vitrified

Description:

KAETL is a very tough brown fused aluminum oxide abrasive with medium titania, blocky shape and high density. To get the kind of grains, we specially process the ingots, separate the magnetic material, and sieve the grains carefully to get a complete range of grit sizes. It is used for making vitrified bonded abrasive products where the very tough, strong aluminum oxide is required.

Applications:

KAETL is used for making vitrified bonded grinding wheels, cut-off wheels. The tough, strong aluminum oxide characteristic also enable this abrasive the used for pressure blasting and surface finish.

Typical Chemical Analysis:

Al2O3                    96.00%
TiO2                      2.08%
SiO2                     0.78%
Fe2O                  0.07%

Physical Properties:

Color                         Brown
Shape                       Blocky, edge sharp
Crystal Form             Alpha alumina trigonal system
Specific Gravity         3.92
Hardness                  2090 Knoop scale, 9.0 Mohs scale
Magnetic Material      0.0076%

 

Grain Sizes Available (F):

12, 14, 16, 20, 22, 24, 30, 36, 40, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, 220.


Bulk Density:

Grit(F)     g/cc       Grit(F)     g/cc         Grit(F)     g/cc       Grit(F)     g/cc
12           2.00        30         1.88           60       1.74         120       1.70
14           1.99        36         1.86           70       1.74         150       1.69
16           1.97        40         1.80           80       1.76         180       1.68
20           1.91        46         1.80           90       1.71         220       1.68
24           1.91        54         1.75           100     1.71    

 

Grain Size Distribution :

Upon ANSI B74.12-2001, FEPA-Standard 42-1:2006 or ISO 8486-1

 

Packing:

20 Kg/25Kg Paper bags, 25 Kg PP bags,50 Lbs Paper bags, 2000lbs Jumbo,1MT Jumbo Bags etc.   

BFA Macro Bonded

Description:

KAE-10 is a regular brown fused aluminum oxide abrasive with medium titania, blocky shape and high density. To get the kind of grains, we specially process the ingots, separate the magnetic material, and sieve the grains carefully to get a complete range of grit sizes. It is used for making bonded abrasive products where the tough, strong aluminum oxide is required.

Applications:

KAE-10 can match various applications like producing all kinds of vitrified bonded grinding wheels, resign bonded grinding wheels and cut-off wheels.

The tough, strong aluminum oxide characteristic also enable this abrasive the used for pressure blasting and surface finish.

Typical Chemical Analysis:

Al2O3                     95.68%
TiO2                       2.56%
SiO2                      1.02%
Fe2O3                    0.08%

 

Physical Properties:

Color                         Brown
Shape                       Blocky, edge sharp
Crystal Form             Alpha alumina trigonal system
Specific Gravity         3.92
Hardness                  2090 Knoop scale, 9.0 Mohs scale
Magnetic Material      0.0076%

 

Grain Sizes Available (F):

12, 14, 16, 20, 22, 24, 30, 36, 40, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, 220.

 

Microgrit Sizes Available (F):

240, 280, 320, 360, 400, 500, 600, 800, 1000, 1200.

Typical Bulk Density:

Grit(F)     g/cc       Grit(F)      g/cc         Grit(F)     g/cc       Grit(F)     g/cc
12           2.05      24            1.93          54          1.80       100          1.67
14           2.03      30            1.91          60          1.78       120          1.66
16           1.99      36            1.88          70          1.75       150          1.63
20           1.97      40            1.84          80          1.74       180          1.61
22           1.95      46            1.82          90          1.72       220          1.60

Grain Size Distribution :

Upon ANSI B74.12-2001, FEPA-Standard 42-1:2006 or ISO 8486-1.

Packing:

20 Kg/25Kg Paper bags, 25 Kg PP bags,50 Lbs Paper bags, 2000lbs Jumbo,1MT Jumbo Bags etc.

BFA Macro Coated

Description:

KAP-17 It is one type of non-calcined Brown Fused Aluminium Oxide grain for coated abrasives application, the grain shape is very sharp, the strip and needle shape are well kicked out of the grains

Applications:

With the concentrated size distribution and dust collected by well water washing, KAP-17 can be used for producing all kinds of coated abrasives products, such as sand paper, cloth, rolls, belts, etc.


Typical Chemical Analysis:

Al2O3                       95.56%
TiO2                          2.25%
SiO2                         1.08%
Fe2O3                       0.08%


Physical Properties:

Color                          Brown
Shape                        Angular, edge sharp
Crystal Form              Alpha alumina trigonal system
Specific Gravity          3.92
Hardness                   2090 Knoop scale, 9.0 Mohs scale
Magnetic Material       0.0076%

 

Macrogrit Sizes Available (P):

12, 16, 20, 24, 30, 36, 40, 50, 60, 80, 100, 120, 150, 180, 220.

 

Microgrit Sizes Available (P):

240, 280, 320, 360, 400, 500, 600, 800, 1000, 1200.

Typical Bulk Density:

Grit(P)     g/cc           Grit(P)     g/cc             Grit(P)     g/cc
12           1.92             36         1.80             100         1.64
16           1.89             40         1.75             120         1.61
20           1.86             50         1.73             150         1.59
24           1.82             60         1.69             180         1.58
30           1.80             80         1.66             220         1.56

Grain Size Distribution :

Upon ANSI B74.18-2006, FEPA-standard 43-1:2006 or ISO 6344-2: 1998

Packing:

20 Kg/25Kg Paper bags, 25 Kg PP bags,50 Lbs Paper bags, 2000lbs Jumbo,1MT Jumbo Bags etc.                                                                                                                                    

BFA Macro Blasting

 

Description

KA-10B is a kind of regular Brown Aluminum Oxide abrasive with the elongated shaped and low bulk density. To get the kind of grains, we specially process the ingots, separate the magnetic material, and sieve the grains carefully to get a complete range of grit sizes. 

Applications: 

KA-10B is an angular grain with very sharp edges used in organic bonded cut-off wheels, or polishing stones. As loose grains, it is widely used for pressure blasting, surface finish and other general industrial applications. 

Typical Chemical Analysis:

Al2O3                      96.13% 
TiO2                        2.21%
SiO2                       1.03% 
Fe2O3                     0.22% 

Physical Properties:

Color                         Brown
Shape                       Angular grain shape
Crystal Form             Alpha alumina trigonal system
Specific Gravity          3.95
Hardness                   2090 Knoop scale, 9.0 Mohs scale
Magnetic Material       0.0076%

Grain Sizes Available (F):

12, 14, 16, 20, 22, 24, 30, 36, 40, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, 220, 240 

Typical Bulk Density:

Grit(F)      g/cc       Grit(F)      g/cc          Grit(F)     g/cc      Grit(F)     g/cc
12           1.88        24           1.74           54          1.62       100        1.55
14           1.85        30           1.71           60          1.59       120        1.53
16           1.81        36           1.69           70          1.57       150        1.47
20           1.78        40           1.67           80          1.57       180        1.47
22           1.77        46           1.67           90          1.57       220        1.47

Grain Size Distribution :

Upon ANSI B74.12-2001, FEPA-Standard 42-1:2006 or ISO 8486-1. 

Packing:

20 Kg/25Kg Paper bags, 25 Kg PP bags,50 Lbs Paper bags, 2000lbs Jumbo,1MT Jumbo Bags etc